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Intelligent Groove Milling Machine for Wire Ropes

Product Name：Intelligent Rope Groove Turning-Milling Machine

Update time：2020-10-30 18:55:49

Product Details

Product Introduction
The friction lining of mine shaft friction hoist winches is a critical component for production and safety. The roundness of the rope grooves, consistency of groove bottom diameters, and parallelism of the grooves are key parameters ensuring the rated load of the hoisting system, tension balance among hoisting ropes, vibration frequency, and safe, efficient operation. Currently, rope groove machining primarily relies on manual turning, where quality varies due to operator skill and manual process limitations, leading to post-machining imperfections. These issues cause rope slippage, vibration, tension deviation, reduced hoisting capacity, and unsafe conditions like unintended movement during operation.

The "Intelligent Rope Groove Turning-Milling Machine" adopts a compound turning-milling process controlled via PLC programming, achieving high precision and automation. It revolutionizes traditional friction lining machining for mine hoists and solves the challenge of machining head sheave linings. This dedicated machine addresses groove cutting for both main hoists and head sheaves. Compared to conventional turning, it features intelligent feed control and faster milling speeds, eliminating tool chatter, vibration, and low precision. The turning-milling process also improves chip removal, minimizes thermal deformation, and avoids centrifugal distortion.

Through intelligent control, the machine ensures high-precision, efficient, and stable groove machining, creating optimal groove profiles that maximize rope contact. This extends rope lifespan, protects ropes, enhances lining durability, and stabilizes the friction drive system, fully meeting client needs. With a Chinese-language interface, simplified operation, and reduced maintenance downtime, it boosts productivity, lowers labor intensity, and eliminates close-range hazards, making it an essential tool for mine hoist groove maintenance.

The "Intelligent Rope Groove Turning-Milling Machine" elevates mine hoisting safety, reduces labor, improves equipment efficiency, cuts costs, and enables automated maintenance.

Product Features

Automated Operation & High Safety
Users can select intelligent operation modes to control all machine actions electronically. Each axis position is input via a digital display for simple, safe operation.

High Surface Finish & Roundness
The machine’s electric spindle offers high speed, precision, and power output, with advantages like compact design, low inertia, minimal vibration/noise, rapid response, and easy positioning. This boosts cutting speed, enhancing groove surface finish and roundness.

Precision & Consistency
Feed rates per axis are configurable (minimum 0.01mm), with real-time monitoring and adjustment. Ensures uniform groove diameters, optimizes rope tension, reduces cylinder adjustment travel, and guarantees balanced hoist operation.

Sealed Design for Easy Maintenance
The enclosed bed prevents chips, oil, and debris from entering, ensuring reliable performance.

Quick Installation Using Existing Bases
The machine mounts on original foundation bases. On-site installation involves measurement, alignment, and fixation for immediate operation.

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Intelligent Groove Milling Machine for Wire Ropes

Product Name：Intelligent Rope Groove Turning-Milling Machine

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